Advances in Design, Simulation and Manufacturing - Proceedings of the International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2018, June 12-15, 2018, Sumy, Ukraine

von: Vitalii Ivanov, Yiming Rong, Justyna Trojanowska, Joachim Venus, Oleksandr Liaposhchenko, Jozef Zaja

Springer-Verlag, 2018

ISBN: 9783319935874 , 550 Seiten

Format: PDF, OL

Kopierschutz: Wasserzeichen

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Advances in Design, Simulation and Manufacturing - Proceedings of the International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2018, June 12-15, 2018, Sumy, Ukraine


 

Preface

6

Organization

8

Steering Committee

8

General Chair

8

Co-chairs

8

Program Committee

8

Invited External Reviewers

10

Contents

11

Manufacturing and Materials Engineering

17

Implementation of CALS-Technologies in Quality Management of Product Life Cycle Processes

18

Abstract

18

1 Introduction

18

2 Literature Review

19

3 Research Methodology

19

3.1 The Development of a Unified Methodological Approach to Building Quality Management Systems Base ...

19

3.2 Introduction of Information Systems on the Example of Production Planning of Tools at the Machin ...

21

4 Results

25

5 Conclusions

26

References

27

Variation Coefficient and Some Distribution Laws in the Context of Cutting Tools and Other Technical ...

28

Abstract

28

1 Introduction

28

2 Literature Review

29

3 Research Methodology

29

4 Results

29

4.1 Failure Rate and Variation Coefficient

29

4.2 Gauss Distribution

31

4.3 Gamma Distribution

31

4.4 Weibull Distribution and Generalization

33

5 Conclusions

36

References

37

Measurement of Non-rigid Tools Action Force During Finishing

38

Abstract

38

1 Introduction

38

2 Literature Review

39

3 Research Methodology

40

4 Results

43

5 Conclusions

46

References

46

Implementation of Material Flow Simulation as a Learning Tool

48

Abstract

48

1 Introduction

48

2 Literature Review

49

3 Research Methodology

52

4 Results

54

5 Conclusion

55

References

56

Process-Oriented Approach to Fixture Design

57

Abstract

57

1 Introduction

57

2 Literature Review

58

3 Research Methodology

59

3.1 Computer-Aided Fixture Design in Computer Integrated Manufacturing

59

3.2 Process-Oriented Model

60

4 Results

62

4.1 Manufacturing Analysis of the Workpiece

62

4.2 Synthesis and Optimization of Fixture Configurations

63

4.3 Verification of the Mechanical System “Fixture – Workpiece”

64

5 Conclusions

64

Acknowledgements

64

References

64

Technological Assurance of Complex Parts Manufacturing

66

Abstract

66

1 Introduction

66

2 Literature Review

67

3 Research Methodology

68

3.1 Classification of Lever-Type Parts

68

3.2 Typical Manufacturing Process of Lever-Type Parts

71

3.3 Expediency Substantiation of Machining Intensification of Lever-Type Parts

71

3.4 Fixture Design for Lever-Type Parts

72

4 Results

73

5 Conclusions

75

Acknowledgements

75

References

75

Modeling of Foundry Processes in the Era of Industry 4.0

77

Abstract

77

1 Introduction

77

2 Literature Review

77

3 Research Methodology

80

3.1 Data Mining in Foundry Industry 4.0

80

3.2 Data Acquisition in Foundry Processes

81

3.3 Methodology of Data Preparation for Modeling

82

4 Results

83

5 Conclusions

84

References

85

Ansys Simulation of the Joint Strength with the Interference Fit in the Presence of the Shape Geometry Error

87

Abstract

87

1 Introduction

87

2 Literature Review

87

3 Research Methodology

88

4 Results

89

5 Conclusions

92

References

92

Adaptive Profile Gear Grinding Boosts Productivity of this Operation on the CNC Machine Tools

94

Abstract

94

1 Introduction

94

2 Literature Review

95

3 Research Methodology

96

4 Results

102

5 Conclusions

102

References

103

Provision of the Quality of Manufacturing Gear Wheels in Energy Engineering

104

Abstract

104

1 Introduction

104

2 Literature Review

105

3 Research Methodology

106

4 Results

110

5 Conclusions

110

References

111

Combined Laser-Ultrasonic Surface Hardening Process for Improving the Properties of Metallic Products

112

Abstract

112

1 Introduction

112

2 Literature Review

113

3 Research Methodology

113

4 Results

115

4.1 Laser Transformation Hardening Process with Heating Temperature Control

115

4.2 Formation of the Regular Microrelief by the Ultrasonic Tool with CNC

117

4.3 Surface Topography and Hardness

118

5 Conclusions

121

Acknowledgements

121

References

121

Influence of the Scale Factor of Fibers and the Temperature of Structuring on the Physical and Mechanical Characteristics of Hemp Fiber Biocomposites

123

Abstract

123

1 Introduction

123

2 Literature Review

124

3 Research Methodology

124

4 Results

126

5 Conclusions

131

References

131

On the Application of N-2-1 Locating Principle to the Non-rigid Workpiece with Freeform Geometry

132

Abstract

132

1 Introduction

132

2 Literature Review

133

3 Research Methodology

134

4 Results

136

5 Conclusions

140

References

141

Information and Communication Technologies Within Industry 4.0 Concept

142

Abstract

142

1 Introduction

142

2 Literature Review

143

3 Research Methodology

144

4 Results

146

5 Conclusions

147

References

148

Computer Modeling Application for Predicting of the Passing of the High-Speed Milling Machining Hardened Steel

150

Abstract

150

1 Introduction

150

2 Literature Review

152

3 Research Methodology

153

4 Results

155

5 Conclusions

158

References

159

Computer Simulation of the Processes of Mixing in Multilayer Nitride Coatings with Nanometer Period

161

Abstract

161

1 Introduction

161

2 Literature Review

161

3 Research Methodology

162

4 Results

164

5 Conclusions

169

Acknowledgements

169

References

169

Model of Thermal State of the System of Application of Coolant in Grinding Machine

171

Abstract

171

1 Introduction

171

2 Literature Review

172

3 Research Methodology

172

3.1 Characteristics and Parameters of the Cooling System Operation Cycle

172

3.2 Mathematical Model of the Thermal State of the Coolant System

175

4 Results

177

5 Conclusions

179

References

179

Technology of Effective Abrasive Jet Machining of Parts Surfaces

181

Abstract

181

1 Introduction

181

2 Literature Review

181

3 Research Methodology

182

4 Results

189

5 Conclusions

190

References

190

Choice of the Optimal Parameters of the Ultra-Fine Grained Cooper Machining

192

Abstract

192

1 Introduction

192

2 Optimization Model

193

2.1 Optimization Criterions

193

2.2 Technical Limitations

194

2.3 Method of Optimization

194

3 Realization of Optimization Model in MATLAB

195

4 Results and Discussion

197

5 Conclusions

199

Acknowledgements

200

References

200

Obtaining of Porous Powder Materials by Radial Pressing Method

201

Abstract

201

1 Introduction

201

2 Literature Review

202

3 Research Methodology

203

3.1 Theoretical Investigations of the Powder Materials Pressing Process

203

3.2 Experimental Verification of New Pressing Equation and Yield Surface

205

4 Results

209

4.1 Improving Equipment and Tools for Drip of Powder Materials

209

5 Conclusions

211

References

212

Methods for Calculating the Grain Boundary Adsorption Capacity of Nanostructured Copper Based Condensates

214

Abstract

214

1 Introduction

214

2 Literature Review

215

3 Research Methodology

215

4 Results

216

5 Conclusions

220

References

220

Investigation of the Influence of Electro-Impulse Current on Manganiferous Liquid-Alloy

222

Abstract

222

1 Introduction

222

2 Literature Review

223

3 Research Methodology

223

3.1 Analysis of Current Influence on Crystallite Size

223

3.2 Influence of Electro-Impulse Current on Chemical Discontinuity

225

3.3 Influence of Electro-Impulse Modification on Physical Discontinuity

226

4 Results

227

5 Conclusions

227

References

228

Forecasting Real Option Price Model by Means of Evolutionary and Genetic Algorithms

229

Abstract

229

1 Introduction

229

2 Literature Review

230

3 Methodology

231

3.1 Mechanism of Genetic and Evolutionary Algorithms

231

3.2 Application of Genetic Algorithms for Prediction of Optimal Solution

233

4 Results

235

5 Conclusions

238

References

238

Mechanical Engineering

240

Experimental Study of the Power Characteristics Influence on the Hydraulic Efficiency

241

Abstract

241

1 Introduction

241

2 Literature Review

242

3 Research Methodology

243

4 Results

243

5 Conclusions

249

References

250

Increase of Efficiency of Turbine Setting Based on Study of Internal Flows

251

Abstract

251

1 Introduction

251

2 Literature Review

252

3 Research Methods

252

4 Results

254

5 Conclusions

259

References

260

Effect of Abnormal Operation of Turbine Generator on the Resource of Steam Turbine Shafting

261

Abstract

261

1 Introduction

261

2 Literature Review

261

3 Research Methodology

262

4 Results

263

5 Conclusions

267

References

268

Experimental Investigation of Physical and Tribological Properties of Engine Oil with Nano-particles Additives

269

Abstract

269

1 Introduction

269

2 Literature Review

270

3 Research Methodology

270

3.1 Preparation of Lubricant with Nano-particles

270

3.2 Procedure for Preparing Nano Additive Lubricating Oil

272

3.3 Testing of Oils

273

3.4 Flash and Fire Point Test

274

4 Results

276

4.1 The Result of Viscosity Test

276

4.2 The Result of Flash and Fire Point Test

276

4.3 The Result of Vibration Test

277

4.4 FFT Spectrum for Vibration Characteristics at 40 Kg Load

277

4.5 FFT Curve for Vibration Characteristics at 60 Kg Load

278

5 Conclusions

281

References

281

Simulation and Analysis of Passive vs. Magneto-Rheological Suspension and Seat Dampers

283

Abstract

283

1 Introduction

283

2 Literature Review

284

3 Research Methodology

284

4 Results

287

5 Conclusions

291

Acknowledgement

292

References

292

A Semi-implicit Generalized Finite Differences Approach to Simulate Natural Convective Viscous Flows

294

Abstract

294

1 Introduction

294

2 Literature Review

295

3 Research Methodology

295

3.1 Governing Equations

295

3.2 Numerical Scheme

296

3.3 The Finite Point set Method

297

3.4 FPM for General Elliptic Partial Differential Equations

298

4 Results

299

5 Conclusions

301

References

301

Optimal Management of Small Hydroelectric Plants Power Generation in Local Electrical Systems

303

Abstract

303

1 Introduction

303

2 Literature Review

305

3 Research Methodology

306

4 Results

307

5 Conclusions

310

References

311

Effect of Phase Composition on Cavitation Resistance of Ceramics

313

Abstract

313

1 Introduction

313

2 Literature Review

313

3 Research Methodology

314

4 Results

314

5 Conclusions

318

References

318

System Dynamics Model for Continuous Review Inventory System in Demand Shock Conditions

320

Abstract

320

1 Introduction

320

2 Literature Review

321

3 Research Methodology

321

3.1 Continuous Inventory Review System

321

3.2 Feedback System

323

3.3 Dynamic System Model

324

3.3.1 Modeling Method and Tool

324

3.3.2 SD Sub-models of Market Demand and Reorder Policy

325

3.3.3 SD Sub-model of Proportional-Integral-Derivative Controller

325

3.3.4 SD Sub-model of Single-Echelon Logistics System

326

4 Results

327

5 Conclusions

329

References

329

Numerical Study of Outlet Blade Angle Effect on Impeller Characteristics of Double Entry Centrifugal Pump

331

Abstract

331

1 Introduction

331

2 Literature Review

332

3 Research Methodology

333

3.1 Three-Dimensional Computer Models of the Impellers

333

3.2 Mesh Structure and Boundary Conditions

334

4 Results

335

5 Conclusions

337

References

338

Application of Artificial Neural Network for Identification of Bearing Stiffness Characteristics in Rotor Dynamics Analysis

339

Abstract

339

1 Introduction

339

2 Literature Review

340

3 Research Methodology

341

3.1 Bearing Stiffness Characteristics

341

3.2 The Mathematical Model of Rotor Dynamics

341

3.3 Regression Procedure

342

3.4 Using Artificial Neural Network

344

4 Results

345

4.1 Using Regression Procedure

345

4.2 Implementation of Artificial Neural Network

346

5 Conclusions

347

Acknowledgements

348

References

348

Movement of the Particle on the External Surface of the Cylinder, Which Makes the Translational Oscillations in Horizontal Planes

350

Abstract

350

1 Introduction

350

2 Literature Review

351

3 Research Methodology

351

4 Results

355

5 Conclusions

358

References

359

Influence of the Passive Flow Initial Parameters on the Efficiency of Liquid-Vapor Ejectors

360

Abstract

360

1 Introduction

360

2 Literature Review

361

3 Research Methodology

361

3.1 Numerical Research

361

3.2 Experimental Research

364

4 Results

365

5 Conclusions

368

References

368

Constitutive Equation for Numerical Simulation of Elastic-Viscous - Plastic Disperse Materials Deformation Process

370

Abstract

370

1 Introduction

370

2 Literature Review

371

3 Research Methodology

371

4 Results

375

5 Conclusions

376

References

377

Determination of Transfer Functions for Electrohydraulic Servo Drive of Technological Equipment

378

Abstract

378

1 Introduction

378

2 Literature Review

379

3 Research Methodology

379

4 Results

384

5 Conclusions

386

References

387

Influence of the Stochastic Nature Parameters of Throttle Channels on Characteristic of Automatic Balancing Device of the Centrifugal Pump

388

Abstract

388

1 Introduction

388

2 Literature Review

390

3 Research Methodology

390

4 Results

393

5 Conclusions

395

References

395

Comparative Tribological Tests for Face Impulse Seals Sliding Surfaces Formed by Various Methods

396

Abstract

396

1 Introduction

396

2 Literature Review

397

3 Research Methodology

398

4 Results

400

5 Conclusions

404

References

405

Effect of the Parameters at the Inlet to the Rotor of the Jet-Reactive Turbine on Its Efficiency

406

Abstract

406

1 Introduction

406

2 Literature Review

407

3 Research Methodology

407

4 Results

409

5 Conclusions

415

References

415

Chemical Engineering

416

Modeling of the Heating for Cladded Powder in Plasma Jet at Spraying of Coating

417

Abstract

417

1 Introduction

417

2 Literature Review

418

3 Research Methodology

418

4 Results

421

5 Conclusions

422

References

422

Information Support of Optimization Calculation of Vortex Type Granulation Devices

424

Abstract

424

1 Introduction

424

2 Literature Review

425

3 Research Methodology

425

4 Results

430

5 Conclusions

432

Acknowledgements

432

References

432

The Carrier Development for Biofilms on the Basis of Technogenic Wastes for Pollutants Treatment in the Environmental Protection Technologies

434

Abstract

434

1 Introduction

434

2 Literature Review

435

3 Research Methodology

436

3.1 Experimental Set-up of Aerobic Hydrogen Sulfide Removal

436

3.2 Method for Producing a Granulated Carrier Containing Immobilized Microorganisms

436

3.3 Analytical Methods

436

3.4 Microbiological Investigation

438

4 Results

438

4.1 Determination of the Specific Features of the Biofilm Growth in the Surface of the Granulated Carrier Based on Phosphogypsum for Environmental Protection Technologies

438

4.2 Influence of the Diameter of Immobilized Granules on the Sulfide Oxidation

439

4.3 Effect of Granules Hardening Time on Sulfide Oxidation

441

5 Conclusions

443

References

443

The Use of Waveguides with Internal Dissectors in the Process of Regeneration of Industrial Adsorbents by Means of the Energy of Ultrahigh-Frequency Radiation

445

Abstract

445

1 Introduction

445

2 Literature Review

446

3 Research Methodology

447

3.1 Model Definition

449

4 Results

450

5 Conclusions

453

References

454

Obtaining of Multilayer Granules in a Vortex Gas Flow: Automated Complex for Technological Calculation

455

Abstract

455

1 Introduction

455

2 Literature Review

456

3 Research Methodology

457

4 Results

459

5 Conclusions

463

Acknowledgements

463

References

463

Simulation and Design of Welded Plate Heat Exchangers with Channels of Different Corrugation Height

465

Abstract

465

1 Introduction

465

2 Literature Review

466

3 Research Methodology

467

3.1 Mathematical Formulation

467

3.2 Design Algorithm

469

4 Results

470

5 Conclusions

473

References

473

Granulation Process of the Organic Suspension: Fluidized Bed Temperature Influence on the Kinetics of the Granule Formation

475

Abstract

475

1 Introduction

475

2 Literature Review

476

3 Research Methodology

476

4 Results

478

4.1 Temperature Regimes for Organic Suspension Granulation in the Fluidized Bed Apparatus

478

4.2 Theoretical Regularities of Granule Temperature Change in a Fluidized Bed

479

4.3 Study Results of Temperature Influence on the Kinetics of Granule Formation in a Fluidized Bed

480

5 Conclusions

482

Acknowledgement

482

References

482

Design and Study of Conical Pressure-Swirl Atomizers

484

Abstract

484

1 Introduction

484

2 Literature Review

485

2.1 Discharge Coefficient

485

2.2 Sauter Mean Diameter

486

3 Research Methodology

487

4 Results

487

5 Conclusions

490

Acknowledgement

491

References

491

Investigation of the Process of Saturation of the Filter Liquid of Soda Production with Ammonia and Carbon Dioxide in the Production of Ammonium Chloride

493

Abstract

493

1 Introduction

493

2 Literature Review

494

3 Research Methodology

494

4 Results

495

5 Conclusions

499

References

499

Modelling of Liquid’s Distribution and Migration in the Fibrous Filter Layer in the Process of Inertial-Filtering Separation

501

Abstract

501

1 Introduction

501

2 Literature Review

502

3 Research Methodology

502

4 Results

505

5 Conclusions

508

Acknowledgements

508

References

509

CFD Simulation of Ammonium Nitrate Melt in a Perforated Rotating Bucket

510

Abstract

510

1 Introduction

510

2 Literature Review

511

3 Research Methodology

512

4 Results

513

5 Conclusions

516

References

517

Mathematical Model of Corrosive-Mechanic Wear Materials in Technological Medium of Food Industry

519

Abstract

519

1 Introduction

519

2 Literature Review

520

3 Research Methodology

521

4 Results

524

4.1 Simulation Results

524

4.2 Verifying the Adequacy of the Model

524

5 Conclusions

525

References

525

Light and Heavy Pollutant Removal by Modified Swirl Sedimentation Tank – Design and Study

527

Abstract

527

1 Introduction

527

2 Literature Review

528

3 Research Methodology

528

4 Results

530

5 Conclusions

533

Acknowledgements

534

References

534

Investigation of Hydrodynamics During Continuous Vibroextraction in a Liquid–Solid Body System

536

Abstract

536

1 Introduction

536

2 Literature Review

536

3 Research Methodology

537

4 Results

539

4.1 Investigation of the Propagation of Pulsating Turbulent Flows in a Nonflowing Liquid Medium

539

4.2 Investigation of the Structure of Flows Under Continuous Vibroextraction

542

4.3 Mathematical Analysis of the Structure of Flows

545

5 Conclusions

546

References

547

Author Index

548