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Advances in Design, Simulation and Manufacturing - Proceedings of the International Conference on Design, Simulation, Manufacturing: The Innovation Exchange, DSMIE-2018, June 12-15, 2018, Sumy, Ukraine
Preface
6
Organization
8
Steering Committee
8
General Chair
8
Co-chairs
8
Program Committee
8
Invited External Reviewers
10
Contents
11
Manufacturing and Materials Engineering
17
Implementation of CALS-Technologies in Quality Management of Product Life Cycle Processes
18
Abstract
18
1 Introduction
18
2 Literature Review
19
3 Research Methodology
19
3.1 The Development of a Unified Methodological Approach to Building Quality Management Systems Base ...
19
3.2 Introduction of Information Systems on the Example of Production Planning of Tools at the Machin ...
21
4 Results
25
5 Conclusions
26
References
27
Variation Coefficient and Some Distribution Laws in the Context of Cutting Tools and Other Technical ...
28
Abstract
28
1 Introduction
28
2 Literature Review
29
3 Research Methodology
29
4 Results
29
4.1 Failure Rate and Variation Coefficient
29
4.2 Gauss Distribution
31
4.3 Gamma Distribution
31
4.4 Weibull Distribution and Generalization
33
5 Conclusions
36
References
37
Measurement of Non-rigid Tools Action Force During Finishing
38
Abstract
38
1 Introduction
38
2 Literature Review
39
3 Research Methodology
40
4 Results
43
5 Conclusions
46
References
46
Implementation of Material Flow Simulation as a Learning Tool
48
Abstract
48
1 Introduction
48
2 Literature Review
49
3 Research Methodology
52
4 Results
54
5 Conclusion
55
References
56
Process-Oriented Approach to Fixture Design
57
Abstract
57
1 Introduction
57
2 Literature Review
58
3 Research Methodology
59
3.1 Computer-Aided Fixture Design in Computer Integrated Manufacturing
59
3.2 Process-Oriented Model
60
4 Results
62
4.1 Manufacturing Analysis of the Workpiece
62
4.2 Synthesis and Optimization of Fixture Configurations
63
4.3 Verification of the Mechanical System “Fixture – Workpiece”
64
5 Conclusions
64
Acknowledgements
64
References
64
Technological Assurance of Complex Parts Manufacturing
66
Abstract
66
1 Introduction
66
2 Literature Review
67
3 Research Methodology
68
3.1 Classification of Lever-Type Parts
68
3.2 Typical Manufacturing Process of Lever-Type Parts
71
3.3 Expediency Substantiation of Machining Intensification of Lever-Type Parts
71
3.4 Fixture Design for Lever-Type Parts
72
4 Results
73
5 Conclusions
75
Acknowledgements
75
References
75
Modeling of Foundry Processes in the Era of Industry 4.0
77
Abstract
77
1 Introduction
77
2 Literature Review
77
3 Research Methodology
80
3.1 Data Mining in Foundry Industry 4.0
80
3.2 Data Acquisition in Foundry Processes
81
3.3 Methodology of Data Preparation for Modeling
82
4 Results
83
5 Conclusions
84
References
85
Ansys Simulation of the Joint Strength with the Interference Fit in the Presence of the Shape Geometry Error
87
Abstract
87
1 Introduction
87
2 Literature Review
87
3 Research Methodology
88
4 Results
89
5 Conclusions
92
References
92
Adaptive Profile Gear Grinding Boosts Productivity of this Operation on the CNC Machine Tools
94
Abstract
94
1 Introduction
94
2 Literature Review
95
3 Research Methodology
96
4 Results
102
5 Conclusions
102
References
103
Provision of the Quality of Manufacturing Gear Wheels in Energy Engineering
104
Abstract
104
1 Introduction
104
2 Literature Review
105
3 Research Methodology
106
4 Results
110
5 Conclusions
110
References
111
Combined Laser-Ultrasonic Surface Hardening Process for Improving the Properties of Metallic Products
112
Abstract
112
1 Introduction
112
2 Literature Review
113
3 Research Methodology
113
4 Results
115
4.1 Laser Transformation Hardening Process with Heating Temperature Control
115
4.2 Formation of the Regular Microrelief by the Ultrasonic Tool with CNC
117
4.3 Surface Topography and Hardness
118
5 Conclusions
121
Acknowledgements
121
References
121
Influence of the Scale Factor of Fibers and the Temperature of Structuring on the Physical and Mechanical Characteristics of Hemp Fiber Biocomposites
123
Abstract
123
1 Introduction
123
2 Literature Review
124
3 Research Methodology
124
4 Results
126
5 Conclusions
131
References
131
On the Application of N-2-1 Locating Principle to the Non-rigid Workpiece with Freeform Geometry
132
Abstract
132
1 Introduction
132
2 Literature Review
133
3 Research Methodology
134
4 Results
136
5 Conclusions
140
References
141
Information and Communication Technologies Within Industry 4.0 Concept
142
Abstract
142
1 Introduction
142
2 Literature Review
143
3 Research Methodology
144
4 Results
146
5 Conclusions
147
References
148
Computer Modeling Application for Predicting of the Passing of the High-Speed Milling Machining Hardened Steel
150
Abstract
150
1 Introduction
150
2 Literature Review
152
3 Research Methodology
153
4 Results
155
5 Conclusions
158
References
159
Computer Simulation of the Processes of Mixing in Multilayer Nitride Coatings with Nanometer Period
161
Abstract
161
1 Introduction
161
2 Literature Review
161
3 Research Methodology
162
4 Results
164
5 Conclusions
169
Acknowledgements
169
References
169
Model of Thermal State of the System of Application of Coolant in Grinding Machine
171
Abstract
171
1 Introduction
171
2 Literature Review
172
3 Research Methodology
172
3.1 Characteristics and Parameters of the Cooling System Operation Cycle
172
3.2 Mathematical Model of the Thermal State of the Coolant System
175
4 Results
177
5 Conclusions
179
References
179
Technology of Effective Abrasive Jet Machining of Parts Surfaces
181
Abstract
181
1 Introduction
181
2 Literature Review
181
3 Research Methodology
182
4 Results
189
5 Conclusions
190
References
190
Choice of the Optimal Parameters of the Ultra-Fine Grained Cooper Machining
192
Abstract
192
1 Introduction
192
2 Optimization Model
193
2.1 Optimization Criterions
193
2.2 Technical Limitations
194
2.3 Method of Optimization
194
3 Realization of Optimization Model in MATLAB
195
4 Results and Discussion
197
5 Conclusions
199
Acknowledgements
200
References
200
Obtaining of Porous Powder Materials by Radial Pressing Method
201
Abstract
201
1 Introduction
201
2 Literature Review
202
3 Research Methodology
203
3.1 Theoretical Investigations of the Powder Materials Pressing Process
203
3.2 Experimental Verification of New Pressing Equation and Yield Surface
205
4 Results
209
4.1 Improving Equipment and Tools for Drip of Powder Materials
209
5 Conclusions
211
References
212
Methods for Calculating the Grain Boundary Adsorption Capacity of Nanostructured Copper Based Condensates
214
Abstract
214
1 Introduction
214
2 Literature Review
215
3 Research Methodology
215
4 Results
216
5 Conclusions
220
References
220
Investigation of the Influence of Electro-Impulse Current on Manganiferous Liquid-Alloy
222
Abstract
222
1 Introduction
222
2 Literature Review
223
3 Research Methodology
223
3.1 Analysis of Current Influence on Crystallite Size
223
3.2 Influence of Electro-Impulse Current on Chemical Discontinuity
225
3.3 Influence of Electro-Impulse Modification on Physical Discontinuity
226
4 Results
227
5 Conclusions
227
References
228
Forecasting Real Option Price Model by Means of Evolutionary and Genetic Algorithms
229
Abstract
229
1 Introduction
229
2 Literature Review
230
3 Methodology
231
3.1 Mechanism of Genetic and Evolutionary Algorithms
231
3.2 Application of Genetic Algorithms for Prediction of Optimal Solution
233
4 Results
235
5 Conclusions
238
References
238
Mechanical Engineering
240
Experimental Study of the Power Characteristics Influence on the Hydraulic Efficiency
241
Abstract
241
1 Introduction
241
2 Literature Review
242
3 Research Methodology
243
4 Results
243
5 Conclusions
249
References
250
Increase of Efficiency of Turbine Setting Based on Study of Internal Flows
251
Abstract
251
1 Introduction
251
2 Literature Review
252
3 Research Methods
252
4 Results
254
5 Conclusions
259
References
260
Effect of Abnormal Operation of Turbine Generator on the Resource of Steam Turbine Shafting
261
Abstract
261
1 Introduction
261
2 Literature Review
261
3 Research Methodology
262
4 Results
263
5 Conclusions
267
References
268
Experimental Investigation of Physical and Tribological Properties of Engine Oil with Nano-particles Additives
269
Abstract
269
1 Introduction
269
2 Literature Review
270
3 Research Methodology
270
3.1 Preparation of Lubricant with Nano-particles
270
3.2 Procedure for Preparing Nano Additive Lubricating Oil
272
3.3 Testing of Oils
273
3.4 Flash and Fire Point Test
274
4 Results
276
4.1 The Result of Viscosity Test
276
4.2 The Result of Flash and Fire Point Test
276
4.3 The Result of Vibration Test
277
4.4 FFT Spectrum for Vibration Characteristics at 40 Kg Load
277
4.5 FFT Curve for Vibration Characteristics at 60 Kg Load
278
5 Conclusions
281
References
281
Simulation and Analysis of Passive vs. Magneto-Rheological Suspension and Seat Dampers
283
Abstract
283
1 Introduction
283
2 Literature Review
284
3 Research Methodology
284
4 Results
287
5 Conclusions
291
Acknowledgement
292
References
292
A Semi-implicit Generalized Finite Differences Approach to Simulate Natural Convective Viscous Flows
294
Abstract
294
1 Introduction
294
2 Literature Review
295
3 Research Methodology
295
3.1 Governing Equations
295
3.2 Numerical Scheme
296
3.3 The Finite Point set Method
297
3.4 FPM for General Elliptic Partial Differential Equations
298
4 Results
299
5 Conclusions
301
References
301
Optimal Management of Small Hydroelectric Plants Power Generation in Local Electrical Systems
303
Abstract
303
1 Introduction
303
2 Literature Review
305
3 Research Methodology
306
4 Results
307
5 Conclusions
310
References
311
Effect of Phase Composition on Cavitation Resistance of Ceramics
313
Abstract
313
1 Introduction
313
2 Literature Review
313
3 Research Methodology
314
4 Results
314
5 Conclusions
318
References
318
System Dynamics Model for Continuous Review Inventory System in Demand Shock Conditions
320
Abstract
320
1 Introduction
320
2 Literature Review
321
3 Research Methodology
321
3.1 Continuous Inventory Review System
321
3.2 Feedback System
323
3.3 Dynamic System Model
324
3.3.1 Modeling Method and Tool
324
3.3.2 SD Sub-models of Market Demand and Reorder Policy
325
3.3.3 SD Sub-model of Proportional-Integral-Derivative Controller
325
3.3.4 SD Sub-model of Single-Echelon Logistics System
326
4 Results
327
5 Conclusions
329
References
329
Numerical Study of Outlet Blade Angle Effect on Impeller Characteristics of Double Entry Centrifugal Pump
331
Abstract
331
1 Introduction
331
2 Literature Review
332
3 Research Methodology
333
3.1 Three-Dimensional Computer Models of the Impellers
333
3.2 Mesh Structure and Boundary Conditions
334
4 Results
335
5 Conclusions
337
References
338
Application of Artificial Neural Network for Identification of Bearing Stiffness Characteristics in Rotor Dynamics Analysis
339
Abstract
339
1 Introduction
339
2 Literature Review
340
3 Research Methodology
341
3.1 Bearing Stiffness Characteristics
341
3.2 The Mathematical Model of Rotor Dynamics
341
3.3 Regression Procedure
342
3.4 Using Artificial Neural Network
344
4 Results
345
4.1 Using Regression Procedure
345
4.2 Implementation of Artificial Neural Network
346
5 Conclusions
347
Acknowledgements
348
References
348
Movement of the Particle on the External Surface of the Cylinder, Which Makes the Translational Oscillations in Horizontal Planes
350
Abstract
350
1 Introduction
350
2 Literature Review
351
3 Research Methodology
351
4 Results
355
5 Conclusions
358
References
359
Influence of the Passive Flow Initial Parameters on the Efficiency of Liquid-Vapor Ejectors
360
Abstract
360
1 Introduction
360
2 Literature Review
361
3 Research Methodology
361
3.1 Numerical Research
361
3.2 Experimental Research
364
4 Results
365
5 Conclusions
368
References
368
Constitutive Equation for Numerical Simulation of Elastic-Viscous - Plastic Disperse Materials Deformation Process
370
Abstract
370
1 Introduction
370
2 Literature Review
371
3 Research Methodology
371
4 Results
375
5 Conclusions
376
References
377
Determination of Transfer Functions for Electrohydraulic Servo Drive of Technological Equipment
378
Abstract
378
1 Introduction
378
2 Literature Review
379
3 Research Methodology
379
4 Results
384
5 Conclusions
386
References
387
Influence of the Stochastic Nature Parameters of Throttle Channels on Characteristic of Automatic Balancing Device of the Centrifugal Pump
388
Abstract
388
1 Introduction
388
2 Literature Review
390
3 Research Methodology
390
4 Results
393
5 Conclusions
395
References
395
Comparative Tribological Tests for Face Impulse Seals Sliding Surfaces Formed by Various Methods
396
Abstract
396
1 Introduction
396
2 Literature Review
397
3 Research Methodology
398
4 Results
400
5 Conclusions
404
References
405
Effect of the Parameters at the Inlet to the Rotor of the Jet-Reactive Turbine on Its Efficiency
406
Abstract
406
1 Introduction
406
2 Literature Review
407
3 Research Methodology
407
4 Results
409
5 Conclusions
415
References
415
Chemical Engineering
416
Modeling of the Heating for Cladded Powder in Plasma Jet at Spraying of Coating
417
Abstract
417
1 Introduction
417
2 Literature Review
418
3 Research Methodology
418
4 Results
421
5 Conclusions
422
References
422
Information Support of Optimization Calculation of Vortex Type Granulation Devices
424
Abstract
424
1 Introduction
424
2 Literature Review
425
3 Research Methodology
425
4 Results
430
5 Conclusions
432
Acknowledgements
432
References
432
The Carrier Development for Biofilms on the Basis of Technogenic Wastes for Pollutants Treatment in the Environmental Protection Technologies
434
Abstract
434
1 Introduction
434
2 Literature Review
435
3 Research Methodology
436
3.1 Experimental Set-up of Aerobic Hydrogen Sulfide Removal
436
3.2 Method for Producing a Granulated Carrier Containing Immobilized Microorganisms
436
3.3 Analytical Methods
436
3.4 Microbiological Investigation
438
4 Results
438
4.1 Determination of the Specific Features of the Biofilm Growth in the Surface of the Granulated Carrier Based on Phosphogypsum for Environmental Protection Technologies
438
4.2 Influence of the Diameter of Immobilized Granules on the Sulfide Oxidation
439
4.3 Effect of Granules Hardening Time on Sulfide Oxidation
441
5 Conclusions
443
References
443
The Use of Waveguides with Internal Dissectors in the Process of Regeneration of Industrial Adsorbents by Means of the Energy of Ultrahigh-Frequency Radiation
445
Abstract
445
1 Introduction
445
2 Literature Review
446
3 Research Methodology
447
3.1 Model Definition
449
4 Results
450
5 Conclusions
453
References
454
Obtaining of Multilayer Granules in a Vortex Gas Flow: Automated Complex for Technological Calculation
455
Abstract
455
1 Introduction
455
2 Literature Review
456
3 Research Methodology
457
4 Results
459
5 Conclusions
463
Acknowledgements
463
References
463
Simulation and Design of Welded Plate Heat Exchangers with Channels of Different Corrugation Height
465
Abstract
465
1 Introduction
465
2 Literature Review
466
3 Research Methodology
467
3.1 Mathematical Formulation
467
3.2 Design Algorithm
469
4 Results
470
5 Conclusions
473
References
473
Granulation Process of the Organic Suspension: Fluidized Bed Temperature Influence on the Kinetics of the Granule Formation
475
Abstract
475
1 Introduction
475
2 Literature Review
476
3 Research Methodology
476
4 Results
478
4.1 Temperature Regimes for Organic Suspension Granulation in the Fluidized Bed Apparatus
478
4.2 Theoretical Regularities of Granule Temperature Change in a Fluidized Bed
479
4.3 Study Results of Temperature Influence on the Kinetics of Granule Formation in a Fluidized Bed
480
5 Conclusions
482
Acknowledgement
482
References
482
Design and Study of Conical Pressure-Swirl Atomizers
484
Abstract
484
1 Introduction
484
2 Literature Review
485
2.1 Discharge Coefficient
485
2.2 Sauter Mean Diameter
486
3 Research Methodology
487
4 Results
487
5 Conclusions
490
Acknowledgement
491
References
491
Investigation of the Process of Saturation of the Filter Liquid of Soda Production with Ammonia and Carbon Dioxide in the Production of Ammonium Chloride
493
Abstract
493
1 Introduction
493
2 Literature Review
494
3 Research Methodology
494
4 Results
495
5 Conclusions
499
References
499
Modelling of Liquid’s Distribution and Migration in the Fibrous Filter Layer in the Process of Inertial-Filtering Separation
501
Abstract
501
1 Introduction
501
2 Literature Review
502
3 Research Methodology
502
4 Results
505
5 Conclusions
508
Acknowledgements
508
References
509
CFD Simulation of Ammonium Nitrate Melt in a Perforated Rotating Bucket
510
Abstract
510
1 Introduction
510
2 Literature Review
511
3 Research Methodology
512
4 Results
513
5 Conclusions
516
References
517
Mathematical Model of Corrosive-Mechanic Wear Materials in Technological Medium of Food Industry
519
Abstract
519
1 Introduction
519
2 Literature Review
520
3 Research Methodology
521
4 Results
524
4.1 Simulation Results
524
4.2 Verifying the Adequacy of the Model
524
5 Conclusions
525
References
525
Light and Heavy Pollutant Removal by Modified Swirl Sedimentation Tank – Design and Study
527
Abstract
527
1 Introduction
527
2 Literature Review
528
3 Research Methodology
528
4 Results
530
5 Conclusions
533
Acknowledgements
534
References
534
Investigation of Hydrodynamics During Continuous Vibroextraction in a Liquid–Solid Body System
536
Abstract
536
1 Introduction
536
2 Literature Review
536
3 Research Methodology
537
4 Results
539
4.1 Investigation of the Propagation of Pulsating Turbulent Flows in a Nonflowing Liquid Medium
539
4.2 Investigation of the Structure of Flows Under Continuous Vibroextraction
542
4.3 Mathematical Analysis of the Structure of Flows
545
5 Conclusions
546
References
547
Author Index
548
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